Disperse Black
Disperse Black is a synthetic dye belonging to the class of disperse dyes, primarily used for dyeing hydrophobic fibers such as polyester, nylon, acetate, and other synthetic textiles. It is characterized by its fine particle size, high tinctorial strength, excellent fastness properties (wash, light, and rubbing), and ability to produce deep, uniform black shades. Disperse Black dyes are water-insoluble and applied in aqueous dispersion form during high-temperature dyeing processes. These dyes are favored in the textile industry for their vibrant colors and durability.
Disperse Black
Primary Uses
Textile Industry
- Used extensively for dyeing polyester fibers, which constitute a large segment of synthetic textiles.
- Employed in dyeing nylon, acetate, and blends containing synthetic fibers.
- Provides deep, rich black shades with excellent colorfastness properties, ideal for garments, upholstery, and technical textiles.
- Utilized in high-temperature and carrier dyeing processes, allowing uniform penetration and dye uptake.
- Applied in batch dyeing, continuous dyeing, and jet dyeing methods.
- Used for printing applications on synthetic fabrics when incorporated into disperse dye inks.Technical & Industrial Textiles
- Used for dyeing fabrics in automotive textiles, industrial filters, and outdoor fabrics that require color durability and resistance to environmental conditions.
- Suitable for high-performance textiles needing resistance to washing, light exposure, and abrasion.
Secondary Uses
Ink Manufacturing
- Incorporated into disperse dye inks for textile printing and specialized industrial printing applications.Research & Development
- Used as a model dye for testing dyeing methods, colorfastness evaluations, and textile finishing processes.Polymer & Plastic Coloring
- Occasionally used to color synthetic polymers and plastics where deep black coloration is required, although less common than in textile dyeing.
- Basic Identification Attributes
- Chemical Name: Typically a proprietary mixture of disperse azo and anthraquinone dyes designed to yield black color
- Common/Trade Name: Disperse Black
- CAS Number: Varies based on specific dye composition (common disperse blacks include CAS numbers like 12225-21-7 for Disperse Black 9)
- HS Code: 3204.19.00
- Molecular Formula: Varies by specific dye components (commonly azo, anthraquinone derivatives)
- Synonyms:
- Disperse Black dye
- Synthetic disperse dye black
- Physical & Chemical Properties
- Physical State: Fine powder or granules
- Color: Deep black
- Odor: Odorless
- Solubility: Insoluble in water; dispersible in aqueous medium with surfactants or dispersing agents
- Particle Size: Typically nano- to micron-scale for optimal dispersion
- Stability: Stable under normal storage; sensitive to strong acids and bases
- Fastness Properties: High resistance to washing, light, perspiration, and rubbing
- Safety & Hazard Attributes
- Hazard Class (GHS): May be classified as hazardous depending on composition; potential skin sensitizer or irritant
- Toxicity: Low to moderate; some disperse dyes may cause allergic reactions or sensitization
- Exposure Limits: Follow occupational exposure limits for dyes and powders
- Storage & Handling Attributes
- Storage Conditions: Store in a cool, dry place away from direct sunlight and moisture
- Container Type: Sealed bags or drums, often polyethylene-lined to prevent moisture ingress
- Shelf Life: Typically 2–3 years if stored properly
- Handling Precautions: Avoid dust generation; use PPE to prevent inhalation and skin/eye contact
- Regulatory & Compliance Attributes
- Compliance with textile and consumer safety regulations (OEKO-TEX, REACH, etc.) depends on dye purity and formulation
- Restricted use in some regions due to potential allergenic or environmental impact; verify specific dye regulatory status
- Environmental & Health Impact
- Ecotoxicity: Some disperse dyes may have moderate aquatic toxicity; proper wastewater treatment essential
- Persistence: Variable; some components may be persistent in the environment
- Bioaccumulation: Generally low potential
- Carcinogenicity/Mutagenicity: Some disperse dyes have been studied for carcinogenicity, but Disperse Black dyes commonly used have limited evidence; handling precautions recommended
Safety Handling Precautions
PPE Required:
- Dust mask or respirator (to avoid inhalation of dye powders)
- Safety goggles
- Gloves (nitrile or latex)
- Protective clothing or apron
Handling Guidelines:
- Use in well-ventilated areas or with dust extraction systems
- Avoid generating dust clouds during transfer or mixing
- Prevent contact with skin and eyes
- Follow good industrial hygiene practices
Storage Measures:
- Keep containers tightly closed
- Store away from moisture and incompatible materials such as strong oxidizers or acids
- Avoid exposure to high humidity and temperature fluctuations
Hygiene Practices:
- Wash hands thoroughly after handling
- Do not eat, drink, or smoke in the handling area
- Maintain cleanliness to prevent contamination
First Aid Measures
- Inhalation: Move affected person to fresh air; seek medical attention if respiratory irritation occurs
- Skin Contact: Wash affected area with soap and water; seek medical advice if irritation or sensitization develops
- Eye Contact: Rinse immediately with plenty of water for at least 15 minutes; consult physician if irritation persists
- Ingestion: Rinse mouth; do not induce vomiting; seek medical advice immediately
Firefighting Measures
- Fire Hazards: Non-flammable; powder form may pose dust explosion hazard under specific conditions
- Extinguishing Media: Use water spray, foam, dry chemical, or CO₂ as appropriate for surrounding fire
- Special Precautions: Avoid dust clouds; use protective equipment for firefighters
Decomposition Products: May release toxic fumes such as nitrogen oxides, sulfur oxides, and carbon monoxide upon combustion