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PVC Masterbatch

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PVC Masterbatch is a concentrated mixture of pigments, additives, or fillers encapsulated in a PVC carrier resin, designed for direct addition into PVC processing applications. It offers an efficient and dust-free way to color, modify, or enhance the physical properties of PVC products. This masterbatch ensures excellent dispersion, consistent coloration, and improved processability. It is widely used in rigid and flexible PVC applications including construction, automotive, packaging, electrical, and consumer products.

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Description

Primary Uses

PVC Pipe and Fitting Industry
Used to color and stabilize rigid PVC pipes for water supply, drainage, and cable conduit systems.

Enhances UV resistance and impact strength of outdoor PVC products.

Construction Materials
Applied in window and door profiles, cladding, roofing sheets, and wall panels for coloration and weather resistance.

Improves surface finish, gloss, and appearance of finished profiles.

Wires and Cables
Incorporated in PVC sheathing and insulation to provide color coding, flame retardancy, and thermal resistance.

Flexible PVC Applications
Used in hosepipes, floorings, synthetic leather, and films for pigmentation and softness control.

Enhances printability and surface aesthetics in calendared sheets and flooring tiles.

Packaging Industry
Used in PVC blister packs, bottles, and rigid containers to achieve uniform color and improved mechanical properties.

Automotive Applications
Applied in dashboards, interior trims, mats, and door panels for color uniformity and UV stability.

Secondary Uses

Footwear Industry
Used in PVC shoe soles and uppers to provide consistent coloration and durability.

Medical Devices (Non-critical)
Applied in coloring tubing, fluid bags, and device housings made of flexible PVC (non-implantable, non-critical use).

Toys and Stationery
Used to impart safe, vivid colors to toys, erasers, and school supplies made from PVC.

Consumer Goods
Applied in buckets, basins, furniture components, and other molded household items.

Advertising and Display Materials
Used in signage boards, POP displays, and banner films for vivid, consistent color and weather resistance.

PRODUCT KEY FEATURES

Basic Identification Attributes
Chemical Name (IUPAC): Blend of poly(chloroethene) and pigment/additive systems

Common/Trade Name: PVC Masterbatch

CAS Number: Mixture (main polymer: 9002-86-2)

HS Code: 3206.49.00 (Coloring matter and preparations based on polymers)

Synonyms: PVC color concentrate; Pigmented PVC compound

Physical & Chemical Properties
Physical State: Granules or pellets

Color & Odor: Varies by formulation; usually odorless

Carrier Resin: PVC-compatible polymer or plastisol

Melting/Processing Point: Typically processed at 150–200 °C

Solubility: Insoluble in water; dispersible in PVC matrices

Density: 1.2–1.5 g/cm³ depending on formulation

 

Safety & Hazard Attributes
GHS Classification: Non-hazardous in solid form; hazardous if thermally decomposed

Toxicity: Low toxicity; safe when used as directed

Exposure Limits: Follow workplace exposure guidelines for dust during handling

Storage & Handling Attributes
Storage Conditions: Store in a dry, cool place away from direct sunlight and heat sources

Container Type: Polyethylene bags (typically 25 kg), drums, or bulk bins

Shelf Life: 12–24 months under recommended storage conditions

Handling Precautions: Minimize dust generation; use local exhaust ventilation during processing

 

Regulatory & Compliance Attributes
May comply with RoHS, REACH, and FDA standards based on pigment and additive selection

Suitable for use in food packaging or medical applications if specifically formulated and certified

Manufactured in ISO 9001 or GMP-certified facilities

 

Environmental & Health Impact
Biodegradability: Not biodegradable; inert in landfill conditions

Ecotoxicity: Low if handled properly; avoid uncontrolled release

Bioaccumulation: Not expected

SAFETY HANDLING PRECAUTIONS

PPE Required: Gloves, dust mask, safety glasses recommended

Handling Guidelines: Avoid breathing dust or fumes; use in well-ventilated areas

Storage Measures: Keep containers tightly closed and stored in a dry environment

 

First Aid Measures
Inhalation: Move to fresh air; seek medical help if symptoms persist

Skin Contact: Wash with soap and water; get medical attention if irritation occurs

Eye Contact: Flush with water for 15 minutes; seek medical attention if irritation continues

Ingestion: Rinse mouth; do not induce vomiting; consult a physician

 

Firefighting Measures
Fire Hazards: Combustible at elevated temperatures; may emit toxic fumes

Extinguishing Media: Water spray, foam, dry chemical, or COâ‚‚

Special Precautions: Use full protective gear and self-contained breathing apparatus

Hazardous Combustion Products: Hydrogen chloride gas, carbon oxides, and other toxic compounds

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