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Hytan RS
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Hytan RS is a premium reactive silicone-based release agent engineered for efficient mold release, surface protection, and lubrication across diverse industrial sectors. Its unique formulation ensures the formation of a durable, non-stick, thin silicone film that facilitates easy demolding and improves surface finish quality on metals, plastics, rubber, and composite substrates. Its robust performance enhances production efficiency by reducing cycle times and minimizing defects.
Description
Hytan RS
Primary UsesÂ
- Manufacturing & Molding Industry
- Plastic Injection Molding: Provides excellent release for plastic parts, minimizing residue and mold fouling, thus improving cycle time and product quality.
- Rubber Molding: Effective in compression, transfer, and injection molding processes of rubber products to prevent sticking and enhance mold life.
- Composite Molding: Used in fiberglass, carbon fiber, and other composite molding for effortless release and high-quality surface finish.
- Metal Casting & Stamping: Prevents metal parts and tooling from sticking during casting or stamping operations, improving throughput and reducing equipment wear.
- Thermoforming & Vacuum Forming: Facilitates easy separation of thermoformed plastic sheets from molds, reducing defects and improving productivity.
- Surface Protection & Lubrication
- Protective Coatings: Forms temporary, water-resistant protective films on metal, plastic, and painted surfaces to prevent corrosion, oxidation, and contamination during storage or shipping.
- Lubrication: Acts as an anti-friction coating on mechanical parts, sliding surfaces, conveyor belts, and moving components to reduce wear and improve efficiency.
- Anti-blocking Agent: Applied on packaging films and sheets to prevent sticking or blocking during roll handling and processing.
- Automotive Industry
- Assembly Line Use: Releases molded automotive components, such as bumpers, interior panels, and seals, facilitating efficient manufacturing workflows.
- Paint Shop: Prevents adhesive residues and surface defects, aiding in paint application and surface finishing processes.
- Underbody & Engine Components: Used as a lubricant and protective coating for various automotive parts to reduce wear and corrosion.
- Electronics & Electrical Industry
- PCB Manufacturing: Applied as a release and anti-static agent in circuit board production, ensuring defect-free parts and easier handling.
- Cable & Wire Manufacturing: Used to lubricate extrusion dies and molds for smooth release of cables and wires.
Secondary UsesÂ
- Textile Industry
- Used as a softening agent and lubricant in fabric finishing processes to improve fabric hand feel and processing efficiency.
- Acts as an anti-static agent reducing static cling in synthetic fibers.
- Paper Industry
- Applied in paper coating and finishing to improve slip and release properties during rolling and packaging.
- Food Industry
- When formulated with food-grade ingredients, used as a release agent in food packaging and processing machinery (subject to regulatory approvals).
- Marine Industry
- Provides release and anti-fouling properties on molds and surfaces exposed to water-based environments.
- Tool & Equipment Maintenance
- Acts as a protective lubricant for tools, dies, and molds during storage and transport to prevent rust and sticking.
- Construction & Building Materials
- Used in concrete formwork release to facilitate removal of forms without damaging surfaces or leaving residues
KEY ATTRIBUTES
- Basic Identification Attributes
- Chemical Base: Reactive silicone polymer (polydimethylsiloxane derivative)
- Common/Trade Name: Hytan RS
- CAS Number: Proprietary formulation
- HS Code: 3402.19.00
- Synonyms: Silicone Release Agent RS; Reactive Silicone Mold Release
- Physical & Chemical Properties
- Appearance: Clear to slightly hazy liquid
- Odor: Mild silicone odor
- Solubility: Insoluble in water, soluble in organic solvents
- Flash Point: >100 °C (closed cup)
- Viscosity: Low to medium
- Stability: Chemically stable; forms durable film on curing
- Safety & Hazard Attributes
- GHS Classification: Low hazard, avoid inhalation of mists
- Toxicity: Low toxicity, non-irritant under normal use
- Exposure Limits: No specific limits, follow good hygiene practices
- Storage & Handling Attributes
- Store sealed in cool, dry place, away from heat and sunlight
- Shelf Life: 12-24 months
- Use PPE: Gloves, goggles, ventilation
- Regulatory & Compliance Attributes
- Complies with OSHA, EPA standards
- Suitable for regulated manufacturing environments
- Environmental & Health Impact
- Biodegradability: Persistent but inert
- Ecotoxicity: Low acute aquatic toxicity
- Bioaccumulation: Not expected
- Carcinogenicity/Mutagenicity: Not classified
SAFETY HANDLING PRECAUTIONS
- Safety Handling Precautions
- PPE: Gloves, goggles, dust mask or respirator for mist inhalation
- Avoid prolonged skin contact and inhalation of aerosols
- Use in well-ventilated areas
- First Aid Measures
- Inhalation: Fresh air; medical attention if needed
- Skin: Wash with soap and water; medical attention if irritation persists
- Eyes: Rinse 15 min; medical help if irritation continues
- Ingestion: Rinse mouth; seek medical advice if large amounts ingested
- Firefighting Measures
- Fire Hazard: Combustible under fire conditions
- Extinguishers: Foam, dry chemical, COâ‚‚, water spray
- Precautions: Protective gear for firefighters
- Decomposition: Carbon and silicon oxides
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